Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox provides been designed with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest performance whilst being space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disk (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are made feasible by a modular style concept that begins with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes characteristic sturdy cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all adding to a trusted and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine design.
Below is a selection of EP-Series gearboxes. You can get the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Ability spiral bevel gearboxes are ideal for universal use because of their machine-friendly building and adaptability. The efficient and reliable top performer is available in different versions. Like all Ever-Electricity spiral bevel gearboxes, they are produced using the present day production method of ground circular arc teeth according to Ever-Electricity. For clients, this means higher toothing quality and precision as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust performance by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The get and the steering wheel are mainly made out of Ever-Power spiral gearing providing a quiet, steady and efficient procedure.
Type EP is the standard version where in fact the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques at low revolutions. The bearings happen to be strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes could be supplied with up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and will be fitted with a electric motor flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be provided in a hygienic version with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellowish chromated gear housing. When there is a need for unique shafts or flanges, we’ve great encounter in adapting gearboxes – even in smaller quantities – or in designing unique gearboxes for instance with gear housings in stainless or as accuracy gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears by the variations in helix angles, they could be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for straight bevel gears are becoming rare and the fact that straight bevel gears teeth can’t be polished, making spiral bevel gears which may be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each have differing teeth shapes, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-residence heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing tips and assistance for your unique application, guiding you through concept, design and produce according to your own requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a choice of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time when you are extremely precise with very low backlash and very low transmission error. Silent, shock resistant, have overload capability and are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adaptable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and excessive torque power. They are able to help cut customer costs by providing long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved teeth and deeper traction between those the teeth ensures greater asset availability to boost flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. The teeth were created with hook curve to supply better versatility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.