Introduction of Worm Gearbox
1. Made of high-quality aluminum alloy or stainless steel, light in weight and non-rusting.
2. Smooth in running and low in noise, can work long time in dreadful conditions.
3. High in radiating efficiency.
4. Good-looking in appearance, durable in service life and small in volume.
5. Suitable for omni-bearing installation.
6. Inch size and metric size are both available.
Worm Gearbox Main Materials
1. Housing: Die-cast aluminum alloy(frame size 571-090); cast iron(frame size 110-150 ).
2. Worm shaft: 20CrMnTi, carbonize heat treatment make the hardness of gear’s surface up to 56-62 HRC. Retain carburization layer’s thickness between 0.3 and 0.5mm after precise grinding.
3. Worm wheel: Wearable tin bronze alloy.
|Type||Worm Gear Speed Reducer|
|Ratio||5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100|
|Color||Blue/Silver or on customer request|
|Material||Housing: Aluminium alloy or cost iron|
|Worm Gear: Copper-10-3#|
|Worm: 20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC|
|Shaft: Chromium steel-45#|
|Application||Metallurgical machinery, food machinery, stage machinery,|
|welding machinery, road machinery, amusement machines,|
|packaging machinery, rubber and plastic machinery,|
|environmental protection machinery, engineering machinery,|
|construction machinery, machine tool industry,|
|automotive industry, logistics and transportation and so on.|
We only show several motor models, if these models are not what you want, please freely tell us about your requirement. We will provide you with a suitable motor solution and price soon.
1 Q: What’s your MOQ for gear motor and gearbox?
A: 1 unit is OK for sample testing.
2 Q: What about your warranty for your gear motor and gearbox?
A: One year.
3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders.
4 Q: How about your payment terms ?
A: T/T, western union and paypal. 100% payment in advanced for orders less $10,000. 50% deposit and balance before delivery for orders over $10,000.
5 Q: How about your packing ?
A: Carton, plywood case and pallet.
6 Q: What information should be given, if I buy gear motor and gearbox from you ?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the gear motor and gearbox?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier after customer’s confirmation.
Warmly welcome your inquiry!
|Application:||Motor, Machinery, Marine, Toy, Agricultural Machinery, Industrial Worm Gearbox|
|Hardness:||Hardened Tooth Surface|
Calculating Gear Ratio in a Worm Reducer
The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:
Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft
For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.
It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.
When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.
|Conical – Cylindrical Gear|
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A high
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
er gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-08-16